How to calculate the weight of steel
Weight per foot = section area in square inches x 3.403 lb
Steel weighs 0.2836 lb per cubic inch, the density Russel Metals sells its plate on. A one-foot length is 12 inches long, so each square inch of section weighs 0.2836 x 12 = 3.403 lb per foot. In metric units, steel weighs 7,850 kg per cubic metre, so each square millimetre of section weighs 0.00785 kg per metre.
The calculator works out the section area of the shape you choose. It then gives the weight per foot or metre, the weight of each piece and the weight of the whole quantity. At the same density, a cubic foot of steel weighs 490 lb.
Steel weight per foot for common bars and tubes
The table checks the calculator against the weights Russel Metals publishes for its cold finished rounds, squares, hexagons and flats. It also covers Russel's angle bar, mechanical tubing, HSS and pipe. The calculator uses carbon steel at 7,850 kg per cubic metre.
| Size | Russel Metals | This calculator | Per metre | Difference |
|---|---|---|---|---|
| Round bar, 1/2 in | 0.668 lb/ft | 0.668 lb/ft | 0.99 kg/m | Same |
| Round bar, 1 in | 2.67 lb/ft | 2.673 lb/ft | 3.98 kg/m | 0.1% higher |
| Round bar, 2 in | 10.68 lb/ft | 10.691 lb/ft | 15.91 kg/m | 0.1% higher |
| Square bar, 1 in | 3.4 lb/ft | 3.403 lb/ft | 5.06 kg/m | 0.1% higher |
| Hex bar, 1 in across flats | 2.95 lb/ft | 2.947 lb/ft | 4.39 kg/m | 0.1% lower |
| Flat bar, 1/4 x 2 in | 1.700 lb/ft | 1.702 lb/ft | 2.53 kg/m | 0.1% higher |
| Flat bar, 1/2 x 4 in | 6.8 lb/ft | 6.806 lb/ft | 10.13 kg/m | 0.1% higher |
| Angle, 2 x 2 x 1/4 in | 3.19 lb/ft | 3.190 lb/ft | 4.75 kg/m | Same |
| Angle, 2 1/2 x 2 1/2 x 1/4 in | 4.10 lb/ft | 4.041 lb/ft | 6.01 kg/m | 1.4% lower |
| Mechanical tube, 1 x 0.065 in | 0.649 lb/ft | 0.650 lb/ft | 0.97 kg/m | 0.1% higher |
| Round HSS, 2.375 x 0.125 in | 3.01 lb/ft | 3.007 lb/ft | 4.47 kg/m | 0.1% lower |
| Pipe, 1 in Schedule 40 | 1.679 lb/ft | 1.681 lb/ft | 2.50 kg/m | 0.1% higher |
| Pipe, 2 in Schedule 40 | 3.653 lb/ft | 3.657 lb/ft | 5.44 kg/m | 0.1% higher |
| Pipe, 4 in Schedule 40 | 10.79 lb/ft | 10.802 lb/ft | 16.07 kg/m | 0.1% higher |
| Square HSS, 2 x 2 x 0.125 in | 3.06 lb/ft | 3.190 lb/ft | 4.75 kg/m | 4.3% higher |
| Square HSS, 4 x 4 x 0.250 in | 12.21 lb/ft | 12.762 lb/ft | 18.99 kg/m | 4.5% higher |
| Rectangular HSS, 4 x 2 x 0.125 in | 4.76 lb/ft | 4.892 lb/ft | 7.28 kg/m | 2.8% higher |
The round, square, hex and flat bars, the smaller angle, round tube and pipe agree within 0.1 percent. Square and rectangular HSS come out 2.8 to 4.5 percent heavy, because the calculator draws square corners and real HSS has rounded ones. For HSS, use the weight in your supplier's table. The larger angle comes out 1.4 percent light, because the calculator leaves out the fillet inside the corner.
Steel pipe weight
A pipe's nominal size is not its outside diameter: 2 in pipe measures 2.375 in across. To weigh pipe, choose Round tube or pipe, then enter the outside diameter and the wall for its size and schedule. The chart gives both for Schedule 40 and Schedule 80, with the weight per foot from Russel Metals' pipe schedule.
| Pipe size | Outside diameter | Schedule 40 wall | Schedule 40 weight | Schedule 80 wall | Schedule 80 weight |
|---|---|---|---|---|---|
| 1/2 in | 0.840 in | 0.109 in | 0.851 lb/ft | 0.147 in | 1.088 lb/ft |
| 3/4 in | 1.050 in | 0.113 in | 1.131 lb/ft | 0.154 in | 1.474 lb/ft |
| 1 in | 1.315 in | 0.133 in | 1.679 lb/ft | 0.179 in | 2.172 lb/ft |
| 1 1/4 in | 1.660 in | 0.140 in | 2.273 lb/ft | 0.191 in | 2.997 lb/ft |
| 1 1/2 in | 1.900 in | 0.145 in | 2.718 lb/ft | 0.200 in | 3.631 lb/ft |
| 2 in | 2.375 in | 0.154 in | 3.653 lb/ft | 0.218 in | 5.022 lb/ft |
| 2 1/2 in | 2.875 in | 0.203 in | 5.793 lb/ft | 0.276 in | 7.662 lb/ft |
| 3 in | 3.500 in | 0.216 in | 7.576 lb/ft | 0.300 in | 10.25 lb/ft |
| 4 in | 4.500 in | 0.237 in | 10.79 lb/ft | 0.337 in | 14.98 lb/ft |
| 6 in | 6.625 in | 0.280 in | 18.97 lb/ft | 0.432 in | 28.57 lb/ft |
In these sizes, Russel's chart gives standard weight pipe the same wall as Schedule 40, and extra strong pipe the same wall as Schedule 80.
Worked examples
Pipe, inches. Take ten 20 ft lengths of 2 in Schedule 40 pipe, 2.375 in across with a 0.154 in wall. The section area is 1.0745 square inches, so a foot weighs 3.657 lb. Each length weighs 73.1 lb, and the ten weigh 731.4 lb. Russel Metals lists the same pipe at 3.653 lb per foot.
Pipe, millimetres. In millimetres, the same pipe measures 60.3 mm across with a 3.91 mm wall. Its section is 692.7 square millimetres, so a metre weighs 5.44 kg. Ten 6 m lengths weigh 326.2 kg.
Stainless bar. A 1 in round bar weighs 2.690 lb per foot in 304 stainless and 2.724 lb in 316. Russel Metals' stainless bar table lists 2.67 lb per foot for both, the same as its carbon steel weight.
With a price. At an example price of $1.00 per lb, the ten lengths of pipe cost $731.37 in material. The prices in these examples are round numbers for illustration, not market prices. Enter what you pay, per pound or per kilogram, and the calculator adds the material cost.
Carbon steel and stainless steel
The calculator uses 7,850 kg per cubic metre for carbon and structural steel, from Russel Metals' plate density. For stainless, it uses Outokumpu's 7.9 kg/dm³ for 304 and 8.0 kg/dm³ for 316. A part in 304 weighs 0.6 percent more than the same part in carbon steel, and a part in 316 weighs 1.9 percent more.
Published stainless weights differ. Russel Metals' stainless bar and stainless tubing tables list the same weight per foot as its carbon steel tables. Cleveland-Cliffs lists 8.03 g/cm³ for both 304 and 316, which is 1.6 percent above Outokumpu's value for 304.
Steel beams and channels
Beams and channels are not in this calculator, because you can read their weight from the name. The second number in a wide flange beam or channel name is its weight per foot. Metals Depot lists a W 8 x 31 beam at 31.00 lb per foot. It lists a C 3 x 4.1 channel at 4.10 lb per foot.
Russel Metals' wide flange beam table lists each beam by its metric and imperial names, such as W200 x 46 beside W8 x 31. With NIST's factor, 31 lb per foot converts to 46.1 kg per metre, the 46 in the metric name. Russel's standard channel table pairs C75 x 6 with C3 x 4.1 in the same way.
Theoretical weight and scale weight
The calculator gives the theoretical weight of the nominal size, and real stock varies within its standard. For ASTM A53 pipe, Russel Metals' pipe page lists a permitted variation of 5 percent over or under the weight per foot. It also lets the wall run up to 12.5 percent under its nominal thickness at any point.
Steel weight in a quote
On a quote for a fabricated part, the material line starts from the weight of each cut length. The guide to manufacturing quoting software explains where that material price comes from.
Questions
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